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<?xml-stylesheet type="text/xsl" href="Manuals-2022.xslt"?>
<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-5086</partNumber>
    <partName>Arnott Remanufactured Front Right Air Strut</partName>
    <partFit>18-22 Mercedes-Benz C-Class (W205 w/AIRMATIC, w/o 4MATIC, Incl. AMG)</partFit>
    <partPhoto><image file="..//AS-5086/AS-5086_001.jpg" alt="AS-5086 Arnott Remanufactured Front Right Air Strut" title="AS-5086 Arnott Remanufactured Front Right Air Strut" /></partPhoto>
    
    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>150</mc-partPSI>
  </header>
  
  <section>
    <headline_large_left>AIR STRUT REMOVAL</headline_large_left>
 </section>
 
 <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Raise the vehicle and remove the applicable wheel. (FIGURE 1)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-5086/AS-5086_002.jpg" caption="1" alt="1" title="1" />
  </section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Deflate the vehicle air suspension system per manufacturer’s specifications. Remove the engine bay trim panel from the applicable side. (FIGURE 2)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-5086/AS-5086_003.jpg" caption="2" alt="2" title="2" />
  </section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Disconnect the air line from the strut. (FIGURES 3, 4)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_004.jpg" alt1="3" title1="3" caption1="3" file2="..//AS-5086/AS-5086_005.jpg" alt2="4" title2="4" caption2="4" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Disconnect and un-route the wiring harness from the strut’s solenoid. (FIGURES 5, 6)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_006.jpg" alt1="5" title1="5" caption1="5" file2="..//AS-5086/AS-5086_007.jpg" alt2="6" title2="6" caption2="6" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Un-route the brake line from the bracket on the strut. (FIGURES 7, 8)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_008.jpg" alt1="7" title1="7" caption1="7" file2="..//AS-5086/AS-5086_009.jpg" alt2="8" title2="8" caption2="8" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Remove the nut and bolt from the strut’s lower mount. (FIGURES 9, 10)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_010.jpg" alt1="9" title1="9" caption1="9" file2="..//AS-5086/AS-5086_011.jpg" alt2="10" title2="10" caption2="10" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Remove the three (3) nuts from the strut’s upper mount. (FIGURES 11, 12)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_012.jpg" alt1="11" title1="11" caption1="11" file2="..//AS-5086/AS-5086_013.jpg" alt2="12" title2="12" caption2="12" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Pull down on the wheel hub and remove the strut. (FIGURE 13)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-5086/AS-5086_014.jpg" caption="13" alt="13" title="13" />
  </section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>

<section>
    <headline_large_left>AIR STRUT INSTALLATION</headline_large_left>
 </section>
 
 <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Remove the brake line and wire harness brackets from the OEM strut. Install the brackets onto the new strut. (FIGURES 14, 15)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_015.jpg" alt1="14" title1="14" caption1="14" file2="..//AS-5086/AS-5086_016.jpg" alt2="15" title2="15" caption2="15" />
  </section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Remove the shipping plug from the air valve. (FIGURES 16, 17)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_017.jpg" alt1="16" title1="16" caption1="16" file2="..//AS-5086/AS-5086_018.jpg" alt2="17" title2="17" caption2="17" />
  </section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Install the new VOSS fitting included with the strut. Tighten the fitting to 2 NM. (FIGURES 18, 19)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_019.jpg" alt1="18" title1="18" caption1="18" file2="..//AS-5086/AS-5086_020.jpg" alt2="19" title2="19" caption2="19" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Install the new strut into the vehicle. (FIGURE 20)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-5086/AS-5086_021.jpg" caption="20" alt="20" title="20" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Install the lower mount nut and bolt. Tighten to manufacturer’s specifications. (FIGURES 21, 22)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_022.jpg" alt1="21" title1="21" caption1="21" file2="..//AS-5086/AS-5086_023.jpg" alt2="22" title2="22" caption2="22" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Install the three (3) included upper mount nuts. Tighten to manufacturer’s specifications. (FIGURES 23, 24)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_024.jpg" alt1="23" title1="23" caption1="23" file2="..//AS-5086/AS-5086_025.jpg" alt2="24" title2="24" caption2="24" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Route the brake line into the bracket on the strut. (FIGURES 25, 26)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_026.jpg" alt1="25" title1="25" caption1="25" file2="..//AS-5086/AS-5086_027.jpg" alt2="26" title2="26" caption2="26" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Route the wiring harness and connect to the strut’s solenoid. (FIGURES 27, 28)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_028.jpg" alt1="27" title1="27" caption1="27" file2="..//AS-5086/AS-5086_029.jpg" alt2="28" title2="28" caption2="28" />
  </section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Remove the shipping pin from the VOSS fitting and install the air line. (FIGURES 29, 30)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-5086/AS-5086_030.jpg" alt1="29" title1="29" caption1="29" file2="..//AS-5086/AS-5086_031.jpg" alt2="30" title2="30" caption2="30" />
  </section>

<section>
	<headline_medium_left>REMOVAL</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		Scratches and/or deep cuts in the air line can result in possible leaks. Inspect the air line before insertion. Air line needs to be replaced if damaged.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//AS-5086/AS-5086_032.jpg" alt1="OE AIR LINE FITTING" title1="OE AIR LINE FITTING" caption1="OE AIR LINE FITTING" file2="..//AS-5086/AS-5086_033.jpg" alt2="SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//AS-5086/AS-5086_034.jpg" alt3="SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//AS-5086/AS-5086_035.jpg" alt4="DISCARD OE AIR LINE FITTING" title4="DISCARD OE AIR LINE FITTING" caption4="DISCARD OE AIR LINE FITTING"/>
  </section>

<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Inflate vehicle air suspension per manufacturer’s specifications.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Reinstall the wheel and lower the vehicle.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>
  
  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-5086</partNumber>
  	<revision>REV 01</revision>
  	<date>September 21, 2023</date>
  </footer>
    
</manual>
