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<?xml-stylesheet type="text/xsl" href="Manuals-2022.xslt"?>
<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-4328</partNumber>
    <partName>Arnott New Front Air Strut</partName>
    <partFit>Tesla Model S (w/RWD &amp; Performance Plus)</partFit>
    <partPhoto><image file="..//AS-4328/AS-4328_001.jpg" alt="AS-4328 Arnott New Front Air Strut" title="AS-4328 Arnott New Front Air Strut" /></partPhoto>
    
    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>150</mc-partPSI>
  </header>
  
  <section>
    <headline_large_left>Air Strut Removal</headline_large_left>
 </section>
 
 <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Raise the vehicle.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Disable the air suspension system and deflate the applicable front strut per manufacturer’s instructions.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove the applicable wheel. (Figure 1)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_002.jpg" caption="1" alt="1" title="1" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Remove the applicable front trunk trim panels to gain access to the strut top mount nuts. (Figure 2)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_003.jpg" caption="2" alt="2" title="2" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Disconnect the air line from the valve. Un-route the wheel speed sensor wire from the spindle. (Figures 3, 4)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-4328/AS-4328_004.jpg" alt1="3" title1="3" caption1="3" file2="..//AS-4328/AS-4328_005.jpg" alt2="4" title2="4" caption2="4" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Remove the lower strut mount bolt. (Figure 5)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_006.jpg" caption="5" alt="5" title="5" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Disconnect the spindle from the upper wishbone. (Figure 6)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_007.jpg" caption="6" alt="6" title="6" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Disconnect the brake line from the bracket on the strut. (Figure 7)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_008.jpg" caption="7" alt="7" title="7" />
  </section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Remove the three top nuts from the strut. (Figure 8)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_009.jpg" caption="8" alt="8" title="8" />
  </section>

<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Remove the strut from the vehicle. (Figure 9)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_010.jpg" caption="9" alt="9" title="9" />
  </section>

<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>

<section>
    <headline_large_left>Air Strut Installation</headline_large_left>
 </section>
 
 <section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
 
 <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Remove the white shipping pin from the air fitting on the new Arnott strut.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Install the new Arnott strut into the vehicle. Loosely install the top nuts to hold the strut in place. Ensure that the studs are placed into the pattern marked “Air” on the strut tower. (Figures 10, 11)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-4328/AS-4328_011.jpg" alt1="10" title1="10" caption1="10" file2="..//AS-4328/AS-4328_012.jpg" alt2="11" title2="11" caption2="11" />
  </section>

<section>
	<headline_medium_left>Removal</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		Scratches and/or deep cuts in the air line can result in possible leaks. Inspect the air line before insertion. Air line needs to be replaced if damaged.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//AS-4328/AS-4328_013.jpg" alt1="A: OE AIR LINE FITTING" title1="A: OE AIR LINE FITTING" caption1="A: OE AIR LINE FITTING" file2="..//AS-4328/AS-4328_014.jpg" alt2="B: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="B: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="B: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//AS-4328/AS-4328_015.jpg" alt3="C: SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="C: SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="C: SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//AS-4328/AS-4328_016.jpg" alt4="D: DISCARD OE AIR LINE FITTING" title4="D: DISCARD OE AIR LINE FITTING" caption4="D: DISCARD OE AIR LINE FITTING"/>
  </section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Insert the air line into the air fitting. (Figure 12)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_017.jpg" caption="12" alt="12" title="12" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Install the lower strut bolt. Tighten to manufacturer’s specifications. (Figure 13)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_018.jpg" caption="13" alt="13" title="13" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Reconnect the spindle to the wishbone. Tighten to manufacturer’s specifications. (Figure 14)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_019.jpg" caption="14" alt="14" title="14" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Reroute the brake line to the strut bracket; reroute the wheel speed sensor wire to the spindle bracket. (Figures 15, 16)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-4328/AS-4328_020.jpg" alt1="15" title1="15" caption1="15" file2="..//AS-4328/AS-4328_021.jpg" alt2="16" title2="16" caption2="16" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Tighten the top nuts to manufacturer’s specifications. (Figure 17)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-4328/AS-4328_022.jpg" caption="17" alt="17" title="17" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Enable the air suspension system and inflate per manufacturer’s specifications.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>
  
  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-4328</partNumber>
  	<revision>REV 01</revision>
  	<date>June 3, 2024</date>
  </footer>
    
</manual>
