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<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-3801</partNumber>
    <partName>Arnott New Rear Left Air Strut</partName>
    <partFit>BMW 5/6 Series (G31/G32) w-w/o M-Sport, w/o VDC</partFit>
    <partPhoto><image file="..//AS-3801/AS-3801_001.jpg" alt="AS-3801 Arnott New Rear Left Air Strut" title="AS-3801 Arnott New Rear Left Air Strut" /></partPhoto>
    
    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>150</mc-partPSI>
  </header>
  
  <section>
    <headline_large_left>REAR AIR STRUT REMOVAL</headline_large_left>
 </section>
 
 <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Disable and deflate the air suspension system per manufacturer’s instructions.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Raise the vehicle.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove the rear wheel. (Figure 1)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_002.jpg" caption="1" alt="1" title="1" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Remove the air line from the air spring. Use a spanner to loosen the connector and pull the air line out. (Figures 2, 3)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3801/AS-3801_003.jpg" alt1="2" title1="2" caption1="2" file2="..//AS-3801/AS-3801_004.jpg" alt2="3" title2="3" caption2="3" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Remove the lower shock mounting nut and bolt. (Figure 4)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_005.jpg" caption="4" alt="4" title="4" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Loosen and remove the top bolt (1) and top three (3) mounting nuts, located in the trunk. (Figure 5)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_006.jpg" caption="5" alt="5" title="5" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Remove the inner lower control arm nuts and bolts. (Figures 6, 7)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3801/AS-3801_007.jpg" alt1="6" title1="6" caption1="6" file2="..//AS-3801/AS-3801_008.jpg" alt2="7" title2="7" caption2="7" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Remove the air strut from vehicle. (Figure 8)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_009.jpg" caption="8" alt="8" title="8" />
  </section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>
 
 <section>
    <headline_large_left>REAR AIR STRUT INSTALLATION</headline_large_left>
 </section>
 
 <section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
  
  <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Install the new strut into the vehicle. (Figure 9)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_010.jpg" caption="9" alt="9" title="9" />
  </section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Install the lower strut mount bolt and lower control arm nuts and bolts. Tighten to manufacturer’s specifications. (Figure 10)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_011.jpg" caption="10" alt="10" title="10" />
  </section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Tighten the top mount nuts and bolt to manufacturer’s specifications. (Figure 11)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_012.jpg" caption="11" alt="11" title="11" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Prep the new air strut for installation by removing the silver threaded shipping plug, installing the provided VOSS fitting, and removing the white shipping pin. (Figures 12, 13, 14, 15)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3801/AS-3801_013.jpg" alt1="12" title1="12" caption1="12" file2="..//AS-3801/AS-3801_014.jpg" alt2="13" title2="13" caption2="13" />
  </section>
  
  <section>    
    <image_double file1="..//AS-3801/AS-3801_015.jpg" alt1="14" title1="14" caption1="14" file2="..//AS-3801/AS-3801_016.jpg" alt2="15" title2="15" caption2="15" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Prepare air line by removing old VOSS fitting using the figure below as an example. (Figure 16)
		</text>
	</steps>
</section>

<section>
	<headline_medium_left>REMOVAL</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		Scratches and/or deep cuts in the air line can result in possible leaks. Inspect the air line before insertion. Air line needs to be replaced if damaged.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//AS-3801/AS-3801_017.jpg" alt1="#1 - OE AIR LINE FITTING" title1="#1 - OE AIR LINE FITTING" caption1="#1 - OE AIR LINE FITTING" file2="..//AS-3801/AS-3801_018.jpg" alt2="#2 - SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="#2 - SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="#2 - SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//AS-3801/AS-3801_019.jpg" alt3="#3 - SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="#3 - SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="#3 - SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//AS-3801/AS-3801_020.jpg" alt4="#4 - DISCARD OE AIR LINE FITTING" title4="#4 - DISCARD OE AIR LINE FITTING" caption4="#4 - DISCARD OE AIR LINE FITTING"/>
  </section>
  
  <section>
	<center-bold>
		FIGURE 16
	</center-bold>
</section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Insert air line into strut VOSS fitting. Press air line in firmly until it is seated. (Figure 17)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3801/AS-3801_021.jpg" caption="16" alt="16" title="16" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Reinstall the wheel.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Lower the vehicle.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Enable and inflate the air suspension per manufacturer’s instructions.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>

<section>
	<note>
		The vehicle must be re-aligned after replacement of the rear air strut.
	</note>
</section>

<section>
	<space></space>
</section>

  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-3801</partNumber>
  	<revision>REV 01</revision>
  	<date>July 10. 2023</date>
  </footer>
    
</manual>
