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<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-3608</partNumber>
    <partName>Arnott New Front Air Strut</partName>
    <partFit>Land Rover Range Rover Velar (L560 Chassis, w/o Performance Suspension)</partFit>
    <partPhoto><image file="../AS-3608/AS-3608_001.jpg" alt="AS-3608 Arnott New Front Air Strut" title="AS-3608 Arnott New Front Air Strut" /></partPhoto>
    
    <!--Uncomment Auto TUV if part is TUV approved AND add certificate filename+extension-->
    <!--<auto_tuv><atuv link="../../../tuv/FILE_NAME_HERE.pdf" /></auto_tuv>-->    

    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>200</mc-partPSI>
  </header>
	
	<section>
    <headline_large_left>STRUT REMOVAL</headline_large_left>
 </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Raise the vehicle.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Disable the air suspension and deflate the applicable spring per manufacturer’s instructions.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove the applicable wheel. (Figure 1)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_002.jpg" caption="1" alt="1" title="1" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Disconnect the electrical connector from the top of the strut. (Figure 2)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_003.jpg" caption="2" alt="2" title="2" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Remove the air fitting from the top of the strut. (Figures 3, 4)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3608/AS-3608_004.jpg" alt1="3" title1="3" caption1="3" file2="../AS-3608/AS-3608_005.jpg" alt2="4" title2="4" caption2="4" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Disconnect the sway bar link from the spindle. (Figures 5, 6, 7)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3608/AS-3608_006.jpg" alt1="5" title1="5" caption1="5" file2="../AS-3608/AS-3608_007.jpg" alt2="6" title2="6" caption2="6" />
  </section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_008.jpg" caption="7" alt="7" title="7" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Disconnect the upper control arm from the spindle. (Figures 8, 9)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3608/AS-3608_009.jpg" alt1="8" title1="8" caption1="8" file2="../AS-3608/AS-3608_010.jpg" alt2="9" title2="9" caption2="9" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Remove the lower strut mount bolt. (Figures 10, 11)
		</text>
	</steps>
</section>
	<section>    
    <image_double file1="../AS-3608/AS-3608_011.jpg" alt1="10" title1="10" caption1="10" file2="../AS-3608/AS-3608_012.jpg" alt2="11" title2="11" caption2="11" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Remove the clevis bolt from the strut mount. (Figures 12, 13)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3608/AS-3608_013.jpg" alt1="12" title1="12" caption1="12" file2="../AS-3608/AS-3608_014.jpg" alt2="13" title2="13" caption2="13" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Use an appropriate tool to gently spread the clevis. Separate the strut from the strut mount. (Figure 14)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_015.jpg" caption="14" alt="14" title="14" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Remove the three top nuts. (Figure 15)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_016.jpg" caption="15" alt="15" title="15" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Remove the strut from the vehicle. (Figure 16)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_017.jpg" caption="16" alt="16" title="16" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>
	
	<section>
    <headline_large_left>STRUT INSTALLATION</headline_large_left>
 </section>
	
	<section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Remove the protective cap from the connector housing at the top of the new Arnott strut. (Figure 17)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_018.jpg" caption="17" alt="17" title="17" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Install the new Arnott strut into the vehicle. (Figure 18)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_019.jpg" caption="18" alt="18" title="18" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Loosely thread the top nuts on with the included washer to hold the strut in place. (Figure 19)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_020.jpg" caption="19" alt="19" title="19" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Seat the strut into the lower strut mount. (Figure 20)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_021.jpg" caption="20" alt="20" title="20" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Install the lower mount bolt. Do not fully tighten at this point. (Figure 21)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_022.jpg" caption="21" alt="21" title="21" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Using an appropriate jack, lift the wheel hub into normal ride height position. (Figure 22)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_023.jpg" caption="22" alt="22" title="22" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Install the clevis bolt and tighten to manufacturer’s specifications. (Figure 23)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_024.jpg" caption="23" alt="23" title="23" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Connect the upper control arm to the spindle and tighten to manufacturer’s specifications. (Figure 24)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_025.jpg" caption="24" alt="24" title="24" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Connect the sway bar link to the spindle. Tighten to manufacturer’s specifications. (Figure 25)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_026.jpg" caption="25" alt="25" title="25" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Tighten the lower strut mount bolt to manufacturer’s specifications. (Figure 26)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_027.jpg" caption="26" alt="26" title="26" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Tighten the top mount nuts to manufacturer’s specifications. (Figure 27) 
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_028.jpg" caption="27" alt="27" title="27" />
  </section>
	
	<section>
	<headline_medium_left>REMOVAL</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		Scratches and/or deep cuts in the air line can result in possible leaks. Inspect the air line before insertion. Air line needs to be replaced if damaged.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//AS-3608/AS-3608_029.jpg" alt1="27-1: OE AIR LINE FITTING" title1="27-1: OE AIR LINE FITTING" caption1="27-1: OE AIR LINE FITTING" file2="..//AS-3608/AS-3608_030.jpg" alt2="27-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="27-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="27-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//AS-3608/AS-3608_031.jpg" alt3="27-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="27-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="27-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//AS-3608/AS-3608_032.jpg" alt4="27-4: DISCARD OE AIR LINE FITTING" title4="27-4: DISCARD OE AIR LINE FITTING" caption4="27-4: DISCARD OE AIR LINE FITTING"/>
  </section>
	
	<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Install the air line into the air fitting. (Figure 28)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_033.jpg" caption="28" alt="28" title="28" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Install the electrical connector to the top of the strut. (Figure 29)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3608/AS-3608_034.jpg" caption="29" alt="29" title="29" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			14
		</stepNum>
		<text>
			Install the wheel.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			15
		</stepNum>
		<text>
			Enable the air suspension and inflate the strut according to manufacturer’s instructions.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			16
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>
  
  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-3608</partNumber>
  	<revision>REV 01</revision>
  	<date>April 30, 2025</date>
  </footer>
    
</manual>
