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<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-3410</partNumber>
    <partName>Arnott New Front Right Air Strut</partName>
    <partFit>Mercedes-Benz GL/GLS-Class (W166)</partFit>
    <partPhoto><image file="../AS-3410/AS-3410_001.jpg" alt="AS-3410 Arnott New Front Right Air Strut" title="AS-3410 Arnott New Front Right Air Strut" /></partPhoto>
    
    <!--Uncomment Auto TUV if part is TUV approved AND add certificate filename+extension-->
    <!--<auto_tuv><atuv link="../../../tuv/FILE_NAME_HERE.pdf" /></auto_tuv>-->    

    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>200</mc-partPSI>
  </header>
	
	<section>
		<note>
			The product shown in the installation steps below may look different than the part you are installing. The installation steps are the same (unless otherwise noted) and all notices and warnings should be adhered to in the same manner.
		</note>
	</section>
	
	<section>
    <headline_large_left>AIR STRUT REMOVAL</headline_large_left>
 </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Set steering to straight ahead.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Raise vehicle.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove front wheel. (Figure 1)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_002.jpg" caption="1" alt="1" title="1" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Remove engine bay trim panel to access top of air strut. (Figure 2)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_003.jpg" caption="2" alt="2" title="2" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Remove the air line fitting. (Figure 3)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_004.jpg" caption="3" alt="3" title="3" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Remove the three (3) top mount nuts. (Figure 4)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_005.jpg" caption="4" alt="4" title="4" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Disconnect steering knuckle joint. (Figures 5, 6)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_006.jpg" alt1="5" title1="5" caption1="5" file2="../AS-3410/AS-3410_007.jpg" alt2="6" title2="6" caption2="6" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Disconnect sway bar linkage and remove. (Figures 7, 8)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_008.jpg" alt1="7" title1="7" caption1="7" file2="../AS-3410/AS-3410_009.jpg" alt2="8" title2="8" caption2="8" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Disconnect air strut solenoid wire. Remove wire guide and unroute brake lines. (Figures 9, 10)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_010.jpg" alt1="9" title1="9" caption1="9" file2="../AS-3410/AS-3410_011.jpg" alt2="10" title2="10" caption2="10" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Remove lower strut mount nut. Leave the bolt in place. (Figure 11)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_012.jpg" caption="11" alt="11" title="11" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Remove axle nut. (Figures 12, 13)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_013.jpg" alt1="12" title1="12" caption1="12" file2="../AS-3410/AS-3410_014.jpg" alt2="13" title2="13" caption2="13" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Support the lower control arm for the remainder of the removal and installation process to prevent damage to the suspension components. Disconnect the upper control arm ball joint from the spindle. (Figures 14, 15)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_015.jpg" alt1="14" title1="14" caption1="14" file2="../AS-3410/AS-3410_016.jpg" alt2="15" title2="15" caption2="15" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Separate axle from front wheel bearing. (Figure 16)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_017.jpg" caption="16" alt="16" title="16" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			14
		</stepNum>
		<text>
			Remove bottom strut mount bolt. (Figure 17)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_018.jpg" caption="17" alt="17" title="17" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			15
		</stepNum>
		<text>
			Pull out axle and remove air strut. (Figure 18, 19)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_019.jpg" alt1="18" title1="18" caption1="18" file2="../AS-3410/AS-3410_020.jpg" alt2="19" title2="19" caption2="19" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			16
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>
	
	<section>
    <headline_large_left>AIR STRUT INSTALLATION</headline_large_left>
 </section>
	
	<section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Install the VOSS fitting from the provided accessory kit on to the new Arnott air strut and snug tight with a wrench. Remove the shipping pin. (Figures 20, 21, 22)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_021.jpg" alt1="20" title1="20" caption1="20" file2="../AS-3410/AS-3410_022.jpg" alt2="21" title2="21" caption2="21" />
  </section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_023.jpg" caption="22" alt="22" title="22" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Remove existing VOSS fitting from the vehicle air line and discard. Use the figure below as an example. (Figure 23)
		</text>
	</steps>
</section>
	
	<section>
	<headline_medium_left>REMOVAL</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		Scratches and/or deep cuts in the air line can result in possible leaks. Inspect the air line before insertion. Air line needs to be replaced if damaged.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//AS-3410/AS-3410_024.jpg" alt1="23-: OE AIR LINE FITTING" title1="23-: OE AIR LINE FITTING" caption1="23-: OE AIR LINE FITTING" file2="..//AS-3410/AS-3410_025.jpg" alt2="4-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="4-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="4-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//AS-3410/AS-3410_026.jpg" alt3="4-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="4-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="4-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//AS-3410/AS-3410_027.jpg" alt4="4-4: DISCARD OE AIR LINE FITTING" title4="4-4: DISCARD OE AIR LINE FITTING" caption4="4-4: DISCARD OE AIR LINE FITTING"/>
  </section>
  
  <section>
  	<text-center>
  		FIGURE 23
  	</text-center>
  </section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Install new Arnott air strut and guide the axle back into place. Install top mount nuts loosely to hold strut in place if necessary. (Figures 24, 25)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_028.jpg" alt1="24" title1="24" caption1="24" file2="../AS-3410/AS-3410_029.jpg" alt2="25" title2="25" caption2="25" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Reinstall axle into front wheel bearing. (Figure 26)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_030.jpg" caption="26" alt="26" title="26" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Reinstall spindle assembly and tighten to manufacturer’s specifications. (Figure 27)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_031.jpg" caption="27" alt="27" title="27" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Reinstall bottom strut mount bolt and nut and tighten to manufacturer’s specifications. (Figures 28, 29)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_032.jpg" alt1="28" title1="28" caption1="28" file2="../AS-3410/AS-3410_033.jpg" alt2="29" title2="29" caption2="29" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Reinstall wire guide and reroute all lines including brakes. Connect strut solenoid wire. Note: the wire guide may not sit perfectly on the shock body. Use zip ties as needed to secure the wire guide to the shock. (Figures 30, 31, 32)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_034.jpg" alt1="30" title1="30" caption1="30" file2="../AS-3410/AS-3410_035.jpg" alt2="31" title2="31" caption2="31" />
  </section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_036.jpg" caption="32" alt="32" title="32" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Reinstall sway bar linkage and tighten to manufacturer’s specifications. (Figures 33, 34)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_037.jpg" alt1="33" title1="33" caption1="33" file2="../AS-3410/AS-3410_038.jpg" alt2="34" title2="34" caption2="34" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Reinstall steering knuckle joint and tighten to manufacturer’s specifications. (Figures 35, 36)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_039.jpg" alt1="35" title1="35" caption1="35" file2="../AS-3410/AS-3410_040.jpg" alt2="36" title2="36" caption2="36" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Reinstall axle nut and tighten to manufacturer’s specifications. (Figure 37)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_041.jpg" caption="37" alt="37" title="37" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Reinstall the three (3) top mount nuts and tighten to manufacturer’s specifications. (Figure 38)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3410/AS-3410_042.jpg" caption="38" alt="38" title="38" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Connect the air line to the strut air fitting. Push in until line is firmly seated. (Figures 39, 40)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3410/AS-3410_043.jpg" alt1="39" title1="39" caption1="39" file2="../AS-3410/AS-3410_044.jpg" alt2="40" title2="40" caption2="40" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Reinstall engine bay trim.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			14
		</stepNum>
		<text>
			Reinstall front wheel.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			15
		</stepNum>
		<text>
			Lower the vehicle.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			16
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>
  
  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-3410</partNumber>
  	<revision>REV 01</revision>
  	<date>May 12, 2025</date>
  </footer>
    
</manual>
