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<?xml-stylesheet type="text/xsl" href="Manuals-2022.xslt"?>
<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-3409</partNumber>
    <partName>Arnott New Front Left Air Strut</partName>
    <partFit>Mercedes-Benz GL/GLS/ML/GLE (X/W166, w/ADS)</partFit>
    <partPhoto><image file="../AS-3409/AS-3409_001.jpg" alt="AS-3409 Arnott New Front Left Air Strut" title="AS-3409 Arnott New Front Left Air Strut" /></partPhoto>
    
    <!--Uncomment Auto TUV if part is TUV approved AND add certificate filename+extension-->
    <!--<auto_tuv><atuv link="../../../tuv/FILE_NAME_HERE.pdf" /></auto_tuv>-->    

    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>150</mc-partPSI>
  </header>
	
	<section>
    <headline_large_left>AIR STRUT REMOVAL</headline_large_left>
 </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Set steering to straight ahead. 
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Raise vehicle.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove the left front wheel.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Open the hood.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Remove any applicable rubber trim depicted as needed. (Figures 1, 2)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_002.jpg" alt1="1" title1="1" caption1="1" file2="../AS-3409/AS-3409_003.jpg" alt2="2" title2="2" caption2="2" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Remove panel to gain access to the air strut top mount. (Figure 3)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_004.jpg" caption="3" alt="3" title="3" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Disconnect the air line from the strut assembly. (Figure 6)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_005.jpg" caption="6" alt="6" title="6" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Remove the three (3) top strut mount nuts. (Figure 7)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_006.jpg" caption="7" alt="7" title="7" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Disconnect the damping coil electrical connection. (Figure 8)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_007.jpg" caption="8" alt="8" title="8" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Unroute wires from the strut wire harness bracket. (Figure 9)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_008.jpg" caption="9" alt="9" title="9" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Remove the upper sway arm link nut. (Figure 10)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_009.jpg" caption="10" alt="10" title="10" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Disconnect the steering link from the wheel carrier mount. (Figures 11, 12)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_010.jpg" alt1="11" title1="11" caption1="11" file2="../AS-3409/AS-3409_011.jpg" alt2="12" title2="12" caption2="12" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Remove the bottom strut mount bolt. (Figure 13)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_012.jpg" caption="13" alt="13" title="13" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			14
		</stepNum>
		<text>
			Disconnect and separate the wheel carrier and upper control arm. (Figures 14, 15)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_013.jpg" alt1="14" title1="14" caption1="14" file2="../AS-3409/AS-3409_014.jpg" alt2="15" title2="15" caption2="15" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			15
		</stepNum>
		<text>
			Separate the sway arm link from the wheel carrier mount. (Figure 16)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_015.jpg" caption="16" alt="16" title="16" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			16
		</stepNum>
		<text>
			Disconnect axle at the gearbox enough to help maneuver strut removal. (Figure 17)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_016.jpg" caption="17" alt="17" title="17" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			17
		</stepNum>
		<text>
			Carefully remove the air strut. (Figure 18)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_017.jpg" caption="18" alt="18" title="18" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			18
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>
	
	<section>
    <headline_large_left>AIR STRUT INSTALLATION</headline_large_left>
 </section>
	
	<section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
	
	<section>
    <warning>
    	Do not remove the air fitting from the air strut. Doing so may cause damage and/or void warranty. Remove the white shipping pin from the new air fitting and insert the air line until fully seated.
    </warning>
  </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Carefully install the strut into the vehicle. (Figure 19)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_018.jpg" caption="19" alt="19" title="19" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Reinstall the axle back into the gearbox. (Figure 20)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_019.jpg" caption="20" alt="20" title="20" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Reconnect the sway arm link at the wheel carrier mount. (Figure 21)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_020.jpg" caption="21" alt="21" title="21" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Reconnect the wheel carrier and upper control arm. Tighten to manufacturer’s specifications. (Figures 22, 23)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_021.jpg" alt1="22" title1="22" caption1="22" file2="../AS-3409/AS-3409_022.jpg" alt2="23" title2="23" caption2="23" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Install the bottom nut and bolt and tighten to manufacturer’s specifications. (Figures 24, 25)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_023.jpg" alt1="24" title1="24" caption1="24" file2="../AS-3409/AS-3409_024.jpg" alt2="25" title2="25" caption2="25" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Reconnect the steering link to the wheel carrier mount and tighten to manufacturer’s specifications. (Figures 26, 27)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_025.jpg" alt1="26" title1="26" caption1="26" file2="../AS-3409/AS-3409_026.jpg" alt2="27" title2="27" caption2="27" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Reinstall sway arm link nut and tighten to manufacturer’s specifications. (Figure 28)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_027.jpg" caption="28" alt="28" title="28" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Reconnect and secure strut damping coil wires. (Figures 29, 30)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_028.jpg" alt1="29" title1="29" caption1="29" file2="../AS-3409/AS-3409_029.jpg" alt2="30" title2="30" caption2="30" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Install the three (3) top strut mount nuts. Tighten to manufacturer’s specifications. (Figure 31)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../AS-3409/AS-3409_030.jpg" caption="31" alt="31" title="31" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Remove the white shipping pin on the new air line fitting. Insert the air line into the new air fitting until the air line is firmly seated within the fitting. (Figures 32, 33)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../AS-3409/AS-3409_031.jpg" alt1="32" title1="32" caption1="32" file2="../AS-3409/AS-3409_032.jpg" alt2="33" title2="33" caption2="33" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Reinstall the panel covering the air strut top mount.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Reinstall any additional applicable rubber trim or paneling.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Reinstall the left front wheel.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			14
		</stepNum>
		<text>
			Inflate the air system per manufacturer’s specifications. 
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			15
		</stepNum>
		<text>
			Lower the vehicle.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			16
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>
  
  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-3409</partNumber>
  	<revision>REV 01</revision>
  	<date>April 16, 2025</date>
  </footer>
    
</manual>
