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<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>AS-3405</partNumber>
    <partName>New Front Left Eibach Air Strut</partName>
    <partFit>BMW 7 Series (G11/G12 Chassis, w/AWD)</partFit>
    <partPhoto><image file="..//AS-3405/AS-3405_001.jpg" alt="AS-3405 New Front Left Eibach Air Strut" title="AS-3405 New Front Left Eibach Air Strut" /></partPhoto>
    
    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>150</mc-partPSI>
  </header>
  
  <section>
    <headline_large_left>AIR STRUT REMOVAL</headline_large_left>
 </section>
 
 <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Set steering to straight ahead.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Raise vehicle.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove front left wheel. (Figure 1)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_002.jpg" caption="1" alt="1" title="1" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Disconnect the air line from the strut. (Figures 2, 3)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_003.jpg" alt1="2" title1="2" caption1="2" file2="..//AS-3405/AS-3405_004.jpg" alt2="3" title2="3" caption2="3" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Disconnect and unroute the two (2) electrical connections to the strut. (Figures 4, 5)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_005.jpg" alt1="4" title1="4" caption1="4" file2="..//AS-3405/AS-3405_006.jpg" alt2="5" title2="5" caption2="5" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Disconnect the control arm spindle from wheel carrier assembly. (Figures 6, 7)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_007.jpg" alt1="6" title1="6" caption1="6" file2="..//AS-3405/AS-3405_008.jpg" alt2="7" title2="7" caption2="7" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Remove the sway bar end link nut and disconnect the end link. (Figures 8, 9)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_009.jpg" alt1="8" title1="8" caption1="8" file2="..//AS-3405/AS-3405_010.jpg" alt2="9" title2="9" caption2="9" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Remove the bolt from the bottom strut clevis mount. (Figures 10, 11)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_011.jpg" alt1="10" title1="10" caption1="10" file2="..//AS-3405/AS-3405_012.jpg" alt2="11" title2="11" caption2="11" />
  </section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Remove the clevis mount pinch bolt to free the strut bottom mount. (Figures 12, 13)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_013.jpg" alt1="12" title1="12" caption1="12" file2="..//AS-3405/AS-3405_014.jpg" alt2="13" title2="13" caption2="13" />
  </section>

<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Remove the lower clevis mount from the bottom of the strut. (Figure 14)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_015.jpg" caption="14" alt="14" title="14" />
  </section>

<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Locate and remove the three (3) strut top mount bolts. (Figures 15, 16)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_016.jpg" alt1="15" title1="15" caption1="15" file2="..//AS-3405/AS-3405_017.jpg" alt2="16" title2="16" caption2="16" />
  </section>

<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Remove the lower clevis mount from the bottom of the strut. (Figure 17)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_018.jpg" caption="17" alt="17" title="17" />
  </section>

<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>
 
 <section>
    <headline_large_left>AIR STRUT INSTALLATION</headline_large_left>
 </section>
 
 <section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
  
  <section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Prep the new air strut for installation by removing the silver threaded shipping plug, installing the provided VOSS fitting, and removing the white shipping pin. (Figures 18, 19, 20, 21)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_019.jpg" alt1="18" title1="18" caption1="18" file2="..//AS-3405/AS-3405_020.jpg" alt2="19" title2="19" caption2="19" />
  </section>
  
  <section>    
    <image_double file1="..//AS-3405/AS-3405_021.jpg" alt1="20" title1="20" caption1="20" file2="..//AS-3405/AS-3405_022.jpg" alt2="21" title2="21" caption2="21" />
  </section>

<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Align the lower clevis mount on to the lower mount of the new strut. (Figure 22)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_023.jpg" caption="22" alt="22" title="22" />
  </section>

<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Install the new Arnott strut on to the vehicle. (Figure 23)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_024.jpg" caption="23" alt="23" title="23" />
  </section>

<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Install the three new top mount screws and washers. Tighten to manufacturer’s specifications. (Figure 24)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_025.jpg" caption="24" alt="24" title="24" />
  </section>

<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Install the clevis mount pinch bolt and tighten to manufacturer’s specifications. (Figures 25, 26)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_026.jpg" alt1="25" title1="25" caption1="25" file2="..//AS-3405/AS-3405_027.jpg" alt2="26" title2="26" caption2="26" />
  </section>

<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Install the bottom mount strut bolt. Tighten to manufacturer’s specifications. (Figures 27, 28)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_028.jpg" alt1="27" title1="27" caption1="27" file2="..//AS-3405/AS-3405_029.jpg" alt2="28" title2="28" caption2="28" />
  </section>

<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Install the sway bar end link nut and tighten to manufacturer’s specifications. (Figure 29)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_030.jpg" caption="29" alt="29" title="29" />
  </section>

<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Reconnect the control arm spindle to the wheel carrier assembly. Tighten to manufacturer’s specifications. (Figures 30, 31)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_031.jpg" alt1="30" title1="30" caption1="30" file2="..//AS-3405/AS-3405_032.jpg" alt2="31" title2="31" caption2="31" />
  </section>

<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Connect and route the strut electrical connections. (Figures 32, 33)
		</text>
	</steps>
</section>

<section>    
    <image_double file1="..//AS-3405/AS-3405_033.jpg" alt1="32" title1="32" caption1="32" file2="..//AS-3405/AS-3405_034.jpg" alt2="33" title2="33" caption2="33" />
  </section>

<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Prepare air line by removing old VOSS fitting using the figure below as an example. (Figure 34)
		</text>
	</steps>
</section>

<section>
	<headline_medium_left>REMOVAL</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		SCRATCHES AND/OR DEEP CUTS IN THE AIR LINE CAN RESULT IN POSSIBLE LEAKS. INSPECT THE AIR LINE BEFORE INSERTION. AIR LINE NEEDS TO BE REPLACED IF DAMAGED.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//AS-3405/AS-3405_035.jpg" alt1="34-1: OE AIR LINE FITTING" title1="34-1: OE AIR LINE FITTING" caption1="34-1: OE AIR LINE FITTING" file2="..//AS-3405/AS-3405_036.jpg" alt2="34-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="34-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="34-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//AS-3405/AS-3405_037.jpg" alt3="34-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="34-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="34-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//AS-3405/AS-3405_038.jpg" alt4="34-4: DISCARD OE AIR LINE FITTING" title4="34-4: DISCARD OE AIR LINE FITTING" caption4="34-4: DISCARD OE AIR LINE FITTING"/>
  </section>
  
  <section>
	<text-center>
		FIGURE 34
	</text-center>
</section>

<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Insert air line into strut VOSS fitting. Press air line in firmly until it is seated. (Figure 35)
		</text>
	</steps>
</section>

<section>    
    <image_single file="..//AS-3405/AS-3405_039.jpg" caption="35" alt="35" title="35" />
  </section>

<section>
	<steps>
		<stepNum>
			12
		</stepNum>
		<text>
			Reinstall wheel.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			13
		</stepNum>
		<text>
			Lower the vehicle.
		</text>
	</steps>
</section>

<section>
	<steps>
		<stepNum>
			14
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>

  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>AS-3405</partNumber>
  	<revision>REV 02</revision>
  	<date>January 12, 2024</date>
  </footer>
    
</manual>
