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<!--edited 04 18 2022 SCH-->

<manual>
  <header>
  	
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>   
    
    <partNumber>A-5656</partNumber>
    <partName>Arnott New Rear Air Spring</partName>
    <partFit>Ram 1500 (DT)</partFit>
    <partPhoto><image file="../A-5656/A-5656_001.jpg" alt="A-5656 Arnott New Rear Air Spring" title="A-5656 Arnott New Rear Air Spring" /></partPhoto>
    
    <!--Uncomment Auto TUV if part is TUV approved AND add certificate filename+extension-->
    <!--<auto_tuv><atuv link="../../../tuv/FILE_NAME_HERE.pdf" /></auto_tuv>-->    

    <!--Uncomment MC TUV if part is TUV approved-->
    <!--<mc_tuv></mc_tuv>-->
    
    <!--For MC kits, check Warning under "General Information" to add the proper PSI-->
    <mc-partPSI>200</mc-partPSI>
  </header>
	
	<section>
    <headline_large_left>AIR SPRING REMOVAL</headline_large_left>
 </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Raise the vehicle.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Remove the applicable rear wheel.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Remove wheel well liner.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Use the scan tool to deflate the air spring into the reservoir.
		</text>
	</steps>
</section>
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Loosen and remove the air line. (Figures 1, 2)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../A-5656/A-5656_002.jpg" alt1="1" title1="1" caption1="1" file2="../A-5656/A-5656_003.jpg" alt2="2" title2="2" caption2="2" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Push in the locking tabs and push downward on the air spring to dislodge it from the vehicle. (Figures 3, 4)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../A-5656/A-5656_004.jpg" alt1="3" title1="3" caption1="3" file2="../A-5656/A-5656_005.jpg" alt2="4" title2="4" caption2="4" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Remove the air spring from the vehicle completely. (Figure 5)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../A-5656/A-5656_006.jpg" caption="5" alt="5" title="5" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Removal complete.
		</text>
	</steps>
</section>
	
	<section>
    <headline_large_left>AIR SPRING INSTALLATION</headline_large_left>
 </section>
	
	<section>
    <warning>
    	Tighten all nuts and bolts to manufacturer’s specifications during the installation process.
    </warning>
  </section>
	
	<section>
	<steps>
		<stepNum>
			1
		</stepNum>
		<text>
			Prepare the new Arnott air spring by removing the included nut and removing the shipping pin from the air fitting. (Figures 6, 7)
		</text>
	</steps>
</section>
	
	<section>    
    <image_double file1="../A-5656/A-5656_007.jpg" alt1="6" title1="6" caption1="6" file2="../A-5656/A-5656_008.jpg" alt2="7" title2="7" caption2="7" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			2
		</stepNum>
		<text>
			Install the new Arnott air spring into the vehicle. (Figure 8)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../A-5656/A-5656_009.jpg" caption="8" alt="8" title="8" />
  </section>
	
	<section>
	<headline_medium_left>REMOVAL</headline_medium_left>
</section>

<section>
    <warning>
    	Prior to inserting the existing air line into the new air strut you will need to remove the old original equipment air line fitting and discard.
    </warning>
  </section>
  
  <section>
  	<note>
  		Scratches and/or deep cuts in the air line can result in possible leaks. Inspect the air line before insertion. Air line needs to be replaced if damaged.
  	</note>
  </section>
  
  <section>    
    <image_quad file1="..//A-5656/A-5656_010.jpg" alt1="8-1: OE AIR LINE FITTING" title1="8-1: OE AIR LINE FITTING" caption1="8-1: OE AIR LINE FITTING" file2="..//A-5656/A-5656_011.jpg" alt2="8-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" title2="8-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" caption2="8-2: SLIDE THE THREADED PORTION UP THE LINE AND SPREAD THE COLLET OPEN TO REMOVE" file3="..//A-5656/A-5656_012.jpg" alt3="8-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" title3="8-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" caption3="8-3: SLIDE THE AIR FITTING OFF OF THE AIR LINE" file4="..//A-5656/A-5656_013.jpg" alt4="8-4: AIR LINE IS READY FOR INSTALLATION" title4="8-4: AIR LINE IS READY FOR INSTALLATION" caption4="8-4: AIR LINE IS READY FOR INSTALLATION"/>
  </section>
	
	<section>
	<steps>
		<stepNum>
			3
		</stepNum>
		<text>
			Insert the air line into the air fitting. (Figure 9)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../A-5656/A-5656_014.jpg" caption="9" alt="9" title="9" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			4
		</stepNum>
		<text>
			Locate the hole in the upper spring seat towards the front of the vehicle. Install the included nut, tighten until snug. (Figure 10)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../A-5656/A-5656_015.jpg" caption="10" alt="10" title="10" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			5
		</stepNum>
		<text>
			Using an appropriate jack, lift the lower axle until the spring seat contacts the lower spring mount. (Figure 11)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../A-5656/A-5656_016.jpg" caption="11" alt="11" title="11" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			6
		</stepNum>
		<text>
			Using the scan tool, run a short-time inflation to seat the spring.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			7
		</stepNum>
		<text>
			Remove the jack and run the full inflation routine. (Figure 12)
		</text>
	</steps>
</section>
	
	<section>    
    <image_single file="../A-5656/A-5656_017.jpg" caption="12" alt="12" title="12" />
  </section>
	
	<section>
	<steps>
		<stepNum>
			8
		</stepNum>
		<text>
			Check the system air mass volume and refill the system per manufacturer’s instructions.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			9
		</stepNum>
		<text>
			Reinstall the wheel well liner.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			10
		</stepNum>
		<text>
			Reinstall the wheel.
		</text>
	</steps>
</section>
	
	<section>
	<steps>
		<stepNum>
			11
		</stepNum>
		<text>
			Installation complete.
		</text>
	</steps>
</section>
  
  <footer>
  	<!-- Auto manual = 0
  		Motorcycle manual = 1 -->
  	<manualtype>0</manualtype>
  	
  	<partNumber>A-5656</partNumber>
  	<revision>REV 02</revision>
  	<date>July 18, 2025</date>
  </footer>
    
</manual>
